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[Safety production] How to "explosion-proof" in the production and operation process of enterprises?

Time:2023-11-21

How to "explosion-proof" in the production and operation process of enterprises?


1

personnel must carry out safety training before taking up the post


1.Employees must receive safety, management and occupational health training before taking up the post, and can only take up the post after passing the examination.

2.Regularly conduct safety, management and occupational health training and education for employees.
2

Plant facilities and equipment meet the requirements


1.The equipment and facilities in the plant must be installed and configured in accordance with the relevant provisions of lightning protection and electrostatic conductivity removal facilities, and tested every year.

2.The electrical equipment must meet the national electrical explosion-proof standards, and the configuration of the electrical equipment must match the configuration requirements of the danger level of the region.

3.Monitoring and measuring equipment should establish a ledger and be regularly verified.

4.Production equipment and devices must be equipped with safety facilities in accordance with national regulations, and regularly maintained and calibrated.


3

Strict management of key parts and critical devices


1.Smoking and the use of fireworks and other activities that generate sparks or static electricity are strictly prohibited in areas where hazardous chemicals are stored, produced, or used.

2.Hazardous chemical storage areas should have clear signs indicating the product name, characteristics, fire prevention measures, and fire extinguishing methods, and be equipped with necessary fire-fighting equipment. The storage methods, facility requirements, storage arrangements, and storage capacity limitations of hazardous chemicals should comply with relevant regulations.


4

Strengthen risk control for unconventional operations

1.Implement inventory management for non routine operations (including special operations, device startup and shutdown, etc.), mobilize all employees to sort out non routine operations of the enterprise, form a list of non routine operations of the enterprise, identify risks for each non routine operation, develop and improve safety operation procedures and emergency response measures, and summarize and file them.
2.Before implementing unconventional operations, it is necessary to carefully study the content of risk identification, predict various risks, and understand risk scenarios; During the implementation of the operation, it is necessary to strictly follow the safety operation regulations, and take emergency response measures if any abnormal situations are found; After completing the homework, it is necessary to analyze and summarize the homework process, and analyze and summarize the results to improve the list.
5

Strengthen risk control in handling operations

1.Before loading and unloading operations, it is necessary to understand the physical and chemical properties of the goods, protective methods and precautions for loading and unloading operations, and wear the prescribed protective equipment.
2.Before loading and unloading, we must first connect the electrostatic grounding wire, the vehicle engine should be turned off, and the loading and unloading of goods should be stopped in thunderstorm weather.
3.During loading and unloading operations, operators should master the operating procedures and requirements for fire, explosion-proof and anti-virus, and carefully operate to prevent leakage and spillover of goods.
4.When loading and unloading, the flow rate of the goods should be controlled according to the nature of the goods, in order to prevent the accumulation of electrostatic charge caused by the fast flow rate, resulting in electrostatic sparks.
6

Strengthen the management of construction operations


1.All operators are not allowed to carry contraband such as tinder and mobile phones, and are not allowed to wear work shoes with iron nails and clothes that are easy to generate static electricity.

2.All operators shall strictly implement the relevant safety management system of the company. If there is any violation, they shall be dealt with according to the regulations.

3.For key construction operations, the "Construction safety plan" should be formulated, and the key monitoring should be carried out to achieve the "three implementation" of the monitoring personnel, fire equipment and safety measures.


7

Strengthen vehicle management


1.Vehicles entering the reservoir area and installation area, must wear a fireproof cap, install a static conductance removal device, and should maintain a sufficient safety distance, do not block the fire channel, the driver is not allowed to leave the vehicle, the vehicle engine must be turned off during the loading process, cut off the power.

2.Safety supervision and administration departments shall inspect and spot check the vehicles entering the warehouse, find violations, and stop them in time.

3.The personnel of the production management department shall inspect the vehicle before loading and unloading, and fill in the inspection list.


8

Strengthen surveillance, monitoring and labor protection


1.Safety alarm system and safety monitoring system should be set up in places with high fire risk and toxic and harmful workplaces.

2.Work sites should be regularly monitored for toxic gases and publicized.

3.Necessary occupational health and safety warning signs shall be set up at the job site.

4.Employees on the job site should have a health check once a year, and employees who are exposed to highly toxic or long-term exposure to toxic and harmful working environments should increase the check items according to the types of chemicals they are exposed to.

5.The company shall be equipped with necessary anti-virus equipment and equipment, and carry out anti-virus training and anti-virus drill for employees on a regular basis.


9

Step up security checks


Inspection work is generally divided into daily inspection